Orbital Matter 3D-printed the first rigid beam in the vacuum of space
AI-summarised brief · reviewed before publication
Orbital Matter’s Replicator 2 satellite, launched on a SpaceX rideshare, printed a half‑meter rigid plastic beam in orbit using four onboard UV‑cured resin printers. The printers extrude resin coils that solidify into cylindrical beams, demonstrating the first free‑flying spacecraft to fabricate structural components in vacuum. The successful boom also deployed a flexible solar array despite a printer anomaly, proving the concept for on‑orbit construction. The company, founded in 2022 and backed by a $3 million seed round, works with ESA and Thales Alenia and aims to scale beams to 100 m, comparable to Starlink V2’s 20‑m arrays. A follow‑up mission planned for 2028 will test larger printers and a 5 kW solar array, targeting 100 kW deployments by 2030 for future deep‑space communication platforms networks.
💡 Why It Matters
- · Enabling spacecraft to print their own structures removes the launch‑fairing size bottleneck, opening a path to megawatt‑scale power stations in orbit.